How To Install Ford Fiesta ST Intercooler
- Jack up the front end of your Fiesta ST - Always use jacks to support car, as well as lift jack.
- Remove **2X** T30/Flathead bolts securing each headlight.
- Remove **1X** Phillips retainer securing corner of each headlight.
- Disconnect headlight wiring harness.
- Pull up to remove the headlight assembly.
- Disconnect foglight wiring harness.
- Remove **2X** Phillips retainers on the radiator cover panel.
- Remove **1X** T-25 Torx screw securing the fender liner in wheel well.
- Remove **1X** Upper T-25 Torx screw securing the fender liner in wheel well.
- Remove **1X** 7mm hex Screw in wheel well.
- Remove **1X** plastic Phillips lock retainer in wheel well.
- Remove [5x] 7mm hex screws along the bottom of the bumper.
- Remove **2X** 7mm hex screws at each edge of the air skirt along the bottom of the bumper.
- Remove **3X** 8mm hex screws securing the air dam.
- Remove **3X** 8mm bolts securing bumper at each fender edge (inside fender) - Use a flexible bit driver for this step to save a lot of time.
- Remove front bumper & set it aside.
- Loosen cold side chargepipe clamp & disconnect chargepipe.
- Loosen hot side chargepipe clamp & disconnect chargepipe.
- Remove **1X** 8mm bolt securing stock intercooler on left side.
- Remove **1X** 8mm bolt securing stock intercooler on right side.
- Unseat & remove stock intercooler.
- Seat COBB intercooler in place & position the chargepipes.
- Reinstall **1X** 8mm bolt securing COBB intercooler on right side.
- Tighten hot side chargepipe clamp.
- Reinstall **1X** 8mm bolt securing COBB intercooler on left side.
- Tighten cold side chargepipe clamp.
- Reinstall lower air dam & **3X** 8mm bolts that secure it.
- Seat the front bumper fascia into place.
- Reinstall **3X** 8mm bolts securing each side of the bumper.
- Reinstall **3X** 8mm bolts securing air dam.
- Reinstall **2X** 7mm screws securing each side of the air skirt.
- Reinstall [5X] 7mm screws securing bumper fascia.
- Reinstall **1X** 7mm screw securing fender liner.
- Reinstall **2X** T25 torx screws securing fender liner.
- Reinstall **2X** plastic Phillips retainers.
- Reconnect fog light harness.
- Seat the headlights back into place.
- Reconnect headlight wiring harness.
- Reinstall plastic Phillips retainer.
- Reinstall **2X** T-3/Flatheads securing each headlight.
- Remove jackstand.
